Introduction to Design for Six Sigma Short Course
$125.00
- Course Overview
- Course Structure
- Learning Objectives
- What’s Included
- What Sets Us Apart
- Reviews & Testimonials
- Job Opportunities
- Certification
- FAQs
- Reviews (0)
Course Overview
Introduction to Design for Six Sigma Short Course by Air Academy Associates
The Lean Six Sigma Short Course offered by Air Academy Associates is meticulously designed to provide a thorough understanding of Lean Six Sigma methodologies. It specifically focuses on reducing waste and minimizing variation in processes for enhanced customer satisfaction. This course stands distinct from traditional Six Sigma training by integrating Lean principles aimed at accelerating improvements and efficiency by identifying and eliminating non-value-added activities in the existing process.
Participants will explore how Lean Six Sigma can be applied from the initial stages of product and process design to ensure robust performance and effectively meet customer needs. With a special emphasis on training participants to achieve Green Belt certification, this course equips professionals with the skills necessary to improve their company’s operations and product quality significantly.
Contact us to Learn more
1.800.748.1277 | info@airacad.com
Course Structure
The course is meticulously structured around the key elements of Lean Six Sigma, integrating the DMAIC methodology and the roles of key players in Lean Six Sigma projects. It encompasses the Measure Phase and Analyze Phase to understand the framework comprehensively. The curriculum is crafted to offer both theoretical knowledge and practical application through classroom learning and hands-on projects, following the DFSS framework for a robust design process. This proactive approach ensures participants are prepared to implement Lean Six Sigma methodologies effectively.
Topics Discussed
- The What and Why of Lean Six Sigma: An introduction to the principles of Lean Six Sigma, highlighting its importance in the design process and its benefits to organizations for improving overall efficiency and effectiveness.
- Waste and Variation: Identification of different types of waste in processes and techniques to reduce the variability that affects process quality. This discussion includes strategies from the DFSS framework to address potential inefficiencies preemptively.
- The DMAIC Roadmap/Methodology: Detailed exploration of the five phases of DMAIC, equipping participants with the tools to define, measure, analyze, improve, and control process improvements. The Analyze Phase is emphasized to illustrate its critical role in the design process of new products or services.
- Key Players and Roles in LSS: Overview of the various roles within a Lean Six Sigma team, focusing on the responsibilities of Green Belts, Black Belts, and Champions. This segment stresses how each role applies the DFSS framework and other methods to enhance process quality.
- Lean Six Sigma Projects: Practical application of Lean Six Sigma methodologies in real-world projects to solidify learning and demonstrate the impact of these skills across various industries. Projects are selected to encourage a proactive approach, using insights from Green Belts and other certified professionals.
Learning Objectives
Upon completion of the course, participants will be able to:
- Understand and implement the key concepts of Lean Six Sigma, including quality function deployment and response surface methodology, tools that enhance the design and optimization processes.
- Identify and eliminate waste and reduce process variation, aligning with measurable design requirements to ensure every improvement is quantifiable and impactful.
- Apply the DMAIC methodology effectively in their own projects, utilizing advanced techniques such as quality function deployment to improve product and process designs systematically.
- Recognize the roles and responsibilities within Lean Six Sigma projects and work effectively within teams to meet and exceed measurable design requirements.
- Lead and execute Lean Six Sigma projects to improve operational efficiency and customer satisfaction, leveraging response surface methodology to optimize outcomes based on detailed data analysis.
What’s Included
- Access to comprehensive materials covering the Lean Six Sigma framework, DMAIC methodology, and key process improvement tools.
- Participation in hands-on projects that apply Lean Six Sigma principles to real-world scenarios.
- Post-course mentorship and support from certified Lean Six Sigma professionals.
What Sets Us Apart
At Air Academy Associates, our distinctive approach to Six Sigma training, particularly in Design for Six Sigma (DFSS), sets a benchmark in the industry. Here’s why our course is the right choice for those serious about excelling in product or process design and process improvement:
Expert-Led Instruction
Our course leaders are not only certified Green Belts and Black Belts, but also seasoned professionals with extensive experience in engineering design and process optimization. They bring practical insights from real-world applications, offering strategies not just for managing but innovatively eliminating defects in new processes.
Practical and Theoretical Integration
We blend rigorous Six Sigma methodologies with market research and data collected from actual projects to teach you how to manage and reduce variation effectively. This integration helps in understanding customer needs more profoundly and translating them into functional requirements and performance requirements that are realistic and achievable.
Innovative Design Concepts
Our training emphasizes utilizing design concepts that are at the forefront of technology and management practices, including final design strategies that ensure cross-functional team collaboration and project goals alignment. We focus on crafting design concepts that meet stringent market demands and customer expectations, fostering an environment that prioritizes innovation and practicality.
Advanced Tools and Techniques
Participants gain hands-on experience with advanced Six Sigma tools and techniques. We cover everything from inferential statistics to failure modes and effects analysis, empowering you to make informed decisions that enhance process documentation and support continuous improvement.
Collaborative Learning Environment
Our courses are designed to simulate real-life challenges. Participants work as part of a design team, navigating through the complexities of process inputs to final design. This not only helps in problem solving and eliminating defects but also in meeting customer needs effectively.
Comprehensive Process Coverage
From the initial parameter values setting in the define phase to utilizing design reviews and validation testing in the verify phase, we ensure that every step of the DFSS methodology is covered. This thorough approach provides our participants with a mastery of managing and launching a new process that can revolutionize industries.
Achieving Project Goals
Each participant is trained to align design concepts with project goals, ensuring that every new process not only adheres to theoretical standards but is also viable and competitive in the real world. Our training prepares participants to not only follow but also innovate beyond traditional methods and the current process paradigms.
By choosing Air Academy Associates, you are not just learning to solve problems, but also to foresee potential challenges and adapt quickly. Our proactive training model, combined with expert guidance and practical application, prepares you to lead in your field, offering million opportunities to innovate and excel.
Reviews & Testimonials
“I would highly recommend this Lean Six Sigma Online Greenbelt training. The course and tools are designed to bring success to the students & businesses. The skills learned will bring value throughout your career.”
“Air Academy provides high quality consulting, coaching and education developed with close partnership with the client so that the efforts are well aligned with organizational goals. The expertise in Lean Six Sigma is superb and in addition, there is a wealth of leadership coaching that is invaluable. We have grown significantly in our Lean culture and leadership skills since engaging with Air Academy!”
“Air Academy Associates’ timeliness of performance is outstanding. They provided all requested support on time. They were proactive in setting up status meetings and managing control documents to assure deliverables were delivered on time and as specified.”
What did you like most? “the coaching session and videos, the possibility to stop the video if something is not clear”
Lisa was really the best. Also, videos were really good – Thanks to Lisa and Mark! “
“The online courses can be taken within the time frame that suits for my daily work. Yet, there are scheduled virtual sessions setting the milestones.”
“I thought this would be training like all the rest, I was very wrong. I found the instructor to be very interesting and captive with what could be thought of as dry data. He did not read from a power point, did not teach strictly from a book, but provided information that got me excited about making a difference in our operation which ultimately improved the bottom line. I was not trained only, but was given the opportunity to certify, which verified I understood the training.”
Job Opportunities
Product Design
Professionals in this field focus on developing new products that meet customer needs and functional requirements. Utilizing DFSS methodologies, product designers create innovative, user-centric products that offer a competitive edge in the market. They employ design concepts and performance requirements analysis to ensure that the final product not only meets but exceeds market expectations. The role often requires close collaboration with a cross-functional team to integrate feedback and iterate on design concepts throughout the design phase.
Process Engineering
Process engineers specializing in DFSS work to optimize manufacturing and production processes by applying process design principles to improve efficiency and quality. These professionals utilize process inputs, data collected, and inferential statistics to model and develop new manufacturing processes that are more efficient and less prone to defects. DFSS tools help map out all manufacturing stages to reduce variation and achieve robust performance through continuous improvement initiatives.
Quality Assurance
Quality assurance (QA) professionals use DFSS principles to devise and implement testing protocols and frameworks that ensure products meet strict quality standards. They focus on eliminating defects and enhancing product reliability through rigorous validation testing and failure modes analysis. A QA specialist’s goal is to safeguard the product quality by integrating DFSS focuses into the quality checkpoints, ensuring every product launched aligns with customer expectations and regulatory standards.
Project Management
Project managers with DFSS training oversee projects from conception to completion, ensuring that all project deliverables meet the defined project goals and are completed on schedule and within budget. They apply DFSS methodologies to refine project scope and objectives, ensuring that every phase of the project aligns with the design requirements and customer needs. These managers play a crucial role in leading the design team, coordinating cross-functional efforts, and using problem-solving strategies to address any challenges that arise during the project lifecycle.
Each of these career paths benefits from a strong foundation in DFSS, emphasizing not just the technical skills of design and process improvement but also the strategic ability to innovate and adapt in rapidly changing industries. Graduates are equipped to handle complex challenges in their fields, driving continuous improvement and maintaining a competitive advantage in their careers.
Search our job board to find what opportunities might be available to you.
Certification
Participants will receive a Design for Six Sigma certification, indicating their ability to effectively use DFSS tools, handle complex product designs, and improve processes to meet customer requirements.
Contact us to Learn more
1.800.748.1277 | info@airacad.com
FAQs
Q: How does DFSS differ from traditional Six Sigma?
A: While traditional Six Sigma focuses on improving current processes using DMAIC methodology, DFSS focuses on designing new processes and products from the ground up, integrating customer needs and process design to prevent defects before they occur.
Q: What kind of projects will I work on during the course?
A: Projects involve preliminary drawings, data mining, and validation testing in simulated environments to develop skills in predictive models and robust design, ensuring you can apply DFSS concepts to real-world scenarios.
Q: Who should take this course?
A: This course is ideal for professionals involved in process development, engineering design, or any field requiring a deep understanding of customer-focused design processes. It is also beneficial for those looking to shift from traditional Six Sigma to a more design-focused role.
If you are looking to train your team, contact the Air Academy team for group pricing.
1.800.748.1277
info@airacad.com
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