Introduction to Lean Six Sigma
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- Course Overview
- Course Structure
- Learning Objectives
- What’s Included
- What Sets Us Apart
- Reviews & Testimonials
- Job Opportunities
- Certification
- FAQs
- Reviews (0)
Course Overview
Introduction to Lean Six Sigma
This Introduction to Lean Six Sigma course offers a comprehensive overview of Lean Six Sigma (LSS), focusing on its fundamental principles, including waste reduction, variation control, and process improvement. Lean Six Sigma integrates two robust methodologies: Lean, which emphasizes eliminating waste and optimizing flow, and Six Sigma, which aims to reduce process variation and defects. Learners will explore the DMAIC (Define, Measure, Analyze, Improve, Control) roadmap and gain the skills to continuously improve various business processes through well-established LSS tools and techniques.
Contact us to Learn more
1.800.748.1277 | info@airacad.com
Course Structure
The Introduction to Lean Six Sigma course is designed to provide a comprehensive guide to the methodology, beginning with foundational concepts and progressing into real-world applications. The course will explore critical elements of lean thinking, lean production systems, and the Six Sigma process, equipping learners with the tools necessary for driving process improvements and achieving sustainable business results. Key areas include:
The What and Why of Lean Six Sigma
In this module, you will explore a Lean Six Sigma overview—understanding how lean thinking and Six Sigma principles form a robust methodology for improving business processes. Lean focuses on eliminating waste and optimizing workflow, while Six Sigma aims to reduce defects and variation within processes. You’ll learn how these two approaches complement each other to improve operational efficiency, reduce costs, and enhance customer satisfaction across various industries. Understanding the lean production system will help you recognize how to streamline operations and create value. At the same time, the Six Sigma process will teach you how to measure and control variability in production and service delivery.
Waste and Variation
Lean Six Sigma is built on the idea that reducing waste and variation is vital to achieving business excellence. In this section, you will learn about the various types of waste (such as overproduction, waiting time, and defects) and the different sources of variation that can undermine the quality of a product or service. You will study strategies for eliminating waste, improving the flow of materials and information, and using the Six Sigma process to analyze and minimize process variation. This section will emphasize applying lean principles to ensure a smooth and efficient production system, allowing you to create more value with fewer resources.
The DMAIC Roadmap
The DMAIC (Define, Measure, Analyze, Improve, Control) methodology is the core framework used in Lean Six Sigma projects. This module will guide you through the stages of DMAIC, helping you understand how to approach process improvements systematically. You’ll begin by defining the problem or opportunity for improvement, measuring the current performance, analyzing the root causes of inefficiencies, and applying data-driven solutions. The course will also cover controlling the new process to ensure sustainable improvements. The DMAIC roadmap is the practical tool that empowers professionals to tackle complex problems and drive continuous improvement in line with lean production systems and Six Sigma techniques.
Key Roles in LSS
One of the strengths of Lean Six Sigma is its emphasis on team collaboration, with defined roles that contribute to the success of process improvement projects. In this section, you’ll explore the key roles in Lean Six Sigma projects, such as Green Belts, Black Belts, and Master Black Belts, and understand how each contributes to driving change. Green Belts typically lead smaller projects or assist Black Belts with more significant initiatives. Black Belts are experts in the methodology and often manage projects full-time, while Master Black Belts provide coaching, strategic guidance, and leadership across the organization. You’ll learn how to leverage the expertise of these roles to ensure that your Lean Six Sigma projects are successful and impactful.
Lean Six Sigma Projects
In this module, you’ll learn how to apply Lean Six Sigma principles in real-world settings, using the DMAIC methodology to manage projects that focus on eliminating waste and improving process performance. Case studies and examples will highlight how companies in various industries use Lean Six Sigma to achieve measurable improvements, enhance customer satisfaction, and gain a competitive edge. You will be encouraged to apply the tools and techniques learned throughout the course to identify opportunities for process improvement within your organization. By the end of this section, you’ll be ready to take on Lean Six Sigma projects with confidence, whether as a Green Belt, Black Belt, or eventually as a Master Black Belt.
Learning Objectives
By the end of this course, you will:
- Understand the core principles of Lean Six Sigma, including how waste and variation impact business processes.
- Gain proficiency in the DMAIC methodology and its application to process improvement projects.
- Learn how to identify waste (e.g., overproduction, waiting, defects) and variation (e.g., inconsistency in process output) in business operations.
- Explore critical roles in Lean Six Sigma projects and the importance of each player in achieving successful outcomes.
- Understand how Lean Six Sigma can be applied across different industries to improve business performance and enhance quality, efficiency, and customer satisfaction.
- Gain the foundational knowledge needed for pursuing Lean Six Sigma certifications (e.g., Green Belt, Black Belt) and advancing your career in continuous improvement.
What’s Included
- Access to comprehensive course materials, including video lessons, slides, and case studies.
- Practical exercises focusing on real-world applications of lean methodology and Six Sigma techniques.
- Interactive quizzes designed to reinforce key concepts, including value stream analysis and customer demand management.
- Lifetime access to course materials and ongoing updates, ensuring you stay informed about the latest advancements in continuous improvement.
What Sets Us Apart
- Expert Trainers: Our instructors are certified Master Black Belts and experienced professionals with knowledge of the manufacturing industry and lean production systems.
- Real-World Application: This course focuses on practical applications in manufacturing, process improvements, and production systems.
- Flexible Learning: Study at your own pace with access to interactive content and Sigma training materials.
- Tailored for Competitive Advantage: The course is designed to help you gain a competitive advantage by improving business processes, reducing waste, and increasing customer satisfaction.
Reviews & Testimonials
“I would highly recommend this Lean Six Sigma Online Greenbelt training. The course and tools are designed to bring success to the students & businesses. The skills learned will bring value throughout your career.”
“Air Academy provides high quality consulting, coaching and education developed with close partnership with the client so that the efforts are well aligned with organizational goals. The expertise in Lean Six Sigma is superb and in addition, there is a wealth of leadership coaching that is invaluable. We have grown significantly in our Lean culture and leadership skills since engaging with Air Academy!”
“Air Academy Associates’ timeliness of performance is outstanding. They provided all requested support on time. They were proactive in setting up status meetings and managing control documents to assure deliverables were delivered on time and as specified.”
What did you like most? “the coaching session and videos, the possibility to stop the video if something is not clear”
Lisa was really the best. Also, videos were really good – Thanks to Lisa and Mark! “
“The online courses can be taken within the time frame that suits for my daily work. Yet, there are scheduled virtual sessions setting the milestones.”
“I thought this would be training like all the rest, I was very wrong. I found the instructor to be very interesting and captive with what could be thought of as dry data. He did not read from a power point, did not teach strictly from a book, but provided information that got me excited about making a difference in our operation which ultimately improved the bottom line. I was not trained only, but was given the opportunity to certify, which verified I understood the training.”
Job Opportunities
After completing this course, you will be well-prepared for roles in companies seeking professionals skilled in Lean Six Sigma and process improvement:
- Process Improvement Specialist
- Operations Manager
- Quality Assurance Manager
- Lean Manufacturing Specialist
- Production Process Manager
- Continuous Improvement Consultant
These roles are vital in industries that rely on manufacturing processes, especially those that embrace lean production systems such as the Toyota Production System.
Search our job board to find what opportunities might be available to you.
Certification
Upon successful completion of the course, you will receive a Certificate of Completion that highlights your knowledge of lean and Six Sigma principles. This certificate prepares you for roles in process improvement and lean manufacturing. You can use this certificate to advance your career or prepare for higher-level certifications such as Six Sigma Green Belt or Black Belt.
Contact us to Learn more
1.800.748.1277 | info@airacad.com
FAQs
Q: Do I need prior experience to take this course?
A: No, this course is designed for beginners and anyone interested in learning the Lean Six Sigma methodology for process improvement. Whether you are new to lean thinking or the Six Sigma process, this course provides a comprehensive Lean Six Sigma overview that introduces the essential principles of both methodologies. You’ll be guided through each concept in a way that builds your understanding progressively, even if you have no prior experience with lean production systems or process optimization.
Q: How long will it take to complete the course?
A: The course is designed for self-paced learning, allowing you to progress through the content at your own speed. On average, students complete the course within 4-6 weeks. Throughout the course, you will learn the fundamentals of lean thinking and the Six Sigma process, gaining a solid foundation in the tools and techniques used to improve business processes. While the duration is flexible, the course’s structure is designed to help you apply lean production systems and Six Sigma techniques in practical, real-world scenarios, ensuring you can implement what you’ve learned effectively.
Q: Can this course help me in industries like manufacturing?
A: Absolutely! This course is highly relevant to industries like manufacturing, where lean production systems and Six Sigma techniques are widely used to optimize processes, reduce waste, and improve product quality. You will gain an understanding of the concepts that drive lean manufacturing, such as identifying and eliminating waste (overproduction, defects, waiting times, etc.), and controlling variation in production. The Six Sigma process will also be covered in detail, helping you learn how to reduce defects and improve process consistency. Whether you work in manufacturing or other industries, this course equips you with the skills needed to drive continuous improvement and enhance business performance using lean thinking and Six Sigma principles.
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If you are looking to train your team, contact the Air Academy team for group pricing.
1.800.748.1277
info@airacad.com
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